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50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil Production Line

Henan Jinzhen Boiler Co., Ltd.
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50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil Production Line

Brand Name : Jinzhen Machine

Model Number : HNJZ-50Ton

Certification : CE, ISO

Place of Origin : China

MOQ : 1 set Continuous Waste Tyre / Plastic Pyrolysis Plant

Price : USD 350000-40000 /Set

Payment Terms : L/C, T/T, Western Union

Supply Ability : 20 Set/Sets per Month waste tyre continuous pyrolysis plant

Delivery Time : 25 work days

Packaging Details : 40FR and 40HQ waste tyre continuous pyrolysis plant

item : Continuous Waste Tyre Pyrolysis Plant

Raw material : Waste Rubber,Waste Tire,waste plastic

final products : fuel oil, carbon black, steel wire, sync gas

oil yield : 40-45%

Fuel : Coal, wood, natural gas and fuel oil

machine type : Continuous Waste Rubber Tyre Pyrolysis Oil Plant

Reactor material : Q245R Boiler Steel

Power : 120KW

After-sales Service : Field installation, commissioning and training

Warranty : 2 years

Accessory equipments : auto-feeder, tire cutting machine, carbon black pellet machine etc

Quality control : raw material test, digital cutting, auto-welding, X-ray detection

Dimension : 15m*1.6m*3m

Advantage : Automatic waste tire pyrolysis plant

daily capacity : 50Ton/day

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50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil Production Line

Continuous Tyre Pyrolysis Plant is controlled automatic mode from the operator’s touch screen. Process data is controlled and monitored by various instruments and a control system. Safety interlock system monitoring deviations from main process parameters ensures the plant’s safe operation and long life. The plant is supplied with air cooling system that cools media (cooling water). Continuous Tyre Pyrolysis Plant include the following assemblies: pyrolysis assembly, condensation assembly, control system equipped with safe start devices.
Reactor adopt anti-coking solution, totally different from other China manufacturer, no dust adhering on the wall.

Specification

Technical data Continuous Tyre Pyrolysis Plant
Capacity 5-30 tons/day
Voltage 380V/50hz
Electric power consumption 11KW
Alternative fuel type for startup Natural gas/heavy fuel oil
Heavy fuel oil 800kg/Day
Lead time 45Days
Plant minimum area occupied 32 meters length, 15 meters width, 10 meters height
Condensation assembly weight 7±5% tons
Pyrolysis reactor weight 40±5% tons
Pyrolysis reactor diameter 1700 mm
Maximum temperature of oil gas 200 ℃
Cooling media type and its temperature at the inlet of the HX Cooling water no more than 40 ℃
Required utilities

Initial cooling water supply Electric power supply

Working processing of PLC control continuous pyrolysis plant

50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil Production Line
The source material is continuously fed into pyrolysis reactor, where it is decomposed under heating in a primarily non-reactive environment.
1. Solid wastes (plastic/tyre/rubber) is fed by screw conveyor from the hopper.
2. The pyrolysis reactor is heated by the fuel burner. When the heat temperature rises to the set value, the decomposition process starts.
3. After the operation process is stable, heating is carried out by gas burner operating on pyrolysis gas.
4. From the pyrolysis reactor, the oil gas goes into condensers. Then it is cooled in the heat exchanger.
5. Oil gas enters the condenser, cools down to liquid while the non-condensed gas is used as fuel to sustain the heating process, enhancing its performance and significantly reducing operating cost.
6. The solid residue is discharged from the lower part of the reactor and shifted to receiving hoppers by the screw conveyor without oxygen access.

Warranty:
1. Guarantee on the equipment after putting into service –one year. Guarantee on the equipment from the date of shipment -18 months. Service life -10 years.
2. Thermal decomposition plant is equipped with online monitoring modules, requiring internet access for data recording.

Main feature of PLC control continuous pyrolysis plant

1. catalyst chamber - reduce speed of oil gas; improve oil quality

2. oil-water separator - avoid oil gas being back to reactor for safety

3. cooling system (cooling pipe and vertical condensers / horizontal condensers) -better condensing effect, more oil you will get

4. oil tanks - collect oil

5. anti-back fire device - recycle tail gas to furnace as fuel; second water closing for safety

6. negative pressure device - guarantee working under normal pressure safety; shorten pyrolysis time; environment protection.

7. dust removal system - ensure the smoke reach national emission standards

8. auto-feeder - shorten feeding time; feed more raw material; save workers.

Advantages

1.Outstanding Features:

a. The reactor need preheat at the first when the machine starts producing.

b. 24h continuous working for 20-30 days without any stops.

c. No need fuels, sync gas is recycled during the operation.

d. Large daily capacity:20-25T/D;25-30T/D

e. New desing of vertical condensers. Good oil quality with high profit.

f. Low requirement on the raw materials.

2. Security:

a: Adopting automatic submerged-arc welding technology

b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.

c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming

system.

3. Environmental-friendly:

a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke

b: Smell during operation: Fully enclosed during the operation

c: Water pollution: No pollution at all.

d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

Picture Details

50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil Production Line

50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil Production Line

50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil Production Line50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil Production Line50ton Continuous Type Waste Tyre Plastic Pyrolysis To Fuel Oil Production Line


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